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1 TPD Dehydration Plant

1 TPD Dehydration Plant

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Dehydration Plant - 1TPD

 


LIST OF PRODUCT INPUT TO OUTPUT RATIO
NO LIST OF PRODUCT INITIAL MOISTURE % OUT PUT-RATIO
1 ONION 85-90% 9KG---1KG
2 POTATO 85-90% 9KG---1KG
3 CAROOT 85-90% 9KG---1KG
4 CHILLY 75-80% 8KG--1KG
5 CUMY FLOWER 75-80% 8KG--1KG
6 GARLIC 65-70% 6KG--1KG
7 GINGER 65-70% 6KG--1KG
8 GREEN-RED CHILLY 65-70% 6KG--1KG
9 TINDY 65-70% 6KG--1KG
10 GEEN PEAS 65-70% 6KG--1KG
(Above detail are collect from local area network may be differ to other areas)

LIST OF MACHINERIES REQUIRES- 1000 KG-DAY PLANT CAPACITY
SR NO MACHINES LIST MODEL SIZE HP NOS
1 ROUND GRADER AND CLEANER MACHINE Model-I D-.6 x 1.5 Mt 1.5 KW 1 Nos
2 VEGETABLE WASHER MACHINE Model – I w-0.6 x 2Mt 1.5 KW 1 Nos
3 SUPPLY ELEVATORE Model- I w 0.3 x 2 Mt 1.5 KW 1 Nos
4 VEGETABE- DISH PILLER MACHINE Model- I D 0.9 x 0.75 H 1.5 KW 1 Nos
5 WASHING TANK
1.2 x 1.8 x0.9mt
1 Nos
6 SUPPLY ELEVEVATOR Model- I w 0.45 x 2 Mt 0.75 KW 1 Nos
7 BUFFER STOCK CONTINEOUS HEADER CONVEYOR Model- I w 0.6 x 5 Mt 1.5 KW 1 Nos
8 SLICER MACHINE---OR Model- I D 0.5 1.5 KW 1 Nos
9 CHOPING MACHINE---OR Model- I D 0.6 x 0.3 W 1.5 KW 1 Nos
10 DICER MACHINE Model- I D 0.4 x 0.1 W 2.2 KW 1 Nos
11 SUPPLY CONVEYOR TO DRYER Model- I w 0.3 x 2 Mt 0.75 KW 1 Nos
12 GARLIC_ELEV_DECORDICATOR_GRADER Model-I B0.5 xD .75xw0.9 3.7 KW 1Nos
13 VEGETABLE DRYER Model- I 14.7mt x 1.5 mt 34.7 KW 1 Nos
14 HOT WATER BOILER – STEAM BOILER Model-II 4 Lk Kcal Hr 25.5 KW 1 Nos
15 BEEN BOX DRYER Model-I 1.8 x 0.3 mt 3X2.2 KW 3 Nos
16 DRY MAT GRADER Model-0 W0.9 x 1.2 L 1.5 KW 1 Nos
17 DRY GARLIC SKIN REMOVING MACHINE Model-0 D 0.25 x 1 L 2.2 KW 1 Nos
18 SHORTING CONVEYOR Model- I w 0.6 x 5 Mt 0.75 KW 1 Nos
19 METAL DETECTOR Model- I
0.75 KW 1 Nos
20 PACKING MACHINE(5-10KG SEALING MC) Model- I
0.75 KW 1 Nos
   
TOTAL 90.65 KW













DRYER TECHNICAL SPECIFICATION CAPACITY-1000 KG DAY
MODEL MODEL I
PRODUCT ONION , GARLIC , POTATO, CHILLEY, GINGER, CAROOT ETC.
CAPACITY 1000 KG DAY
MATERIAL INPUT `355 KG – HR. INITIAL MOISTURE—85-90%
MOISTURE TO EVAPORATE 315 KG-HR
HEAT LOAD 2,86,000 KCAL HR
SUJJESTED HEAT EQUIPMENT 4,00,000 K CAL HR
TOTAL DRYING BED AREA 40 SQ.MTR
MATERIAL BED THICKNESS 80-100 MAT THICKNESS
DRYING TIME 4-5 HOURS
1ST STAGE DRYING BED AREA X LAYER 1.5MTR X 5 MTR – 5LAYER---37.5 SQ.MTR
1ST STAGE WORKING TEMPERATURE 70-80’C
2ND STAGE DRYING BED AREA X LAYER 1.5MTR X 2.5 MTR – 3 LAYER---11.5 SQ.MTR
2ND STAGE WORKING TEMPERATURE 45-55’C

POWER
1ST STAGE		 ID FAN 11 KW X 2 NOS 22 KW
CONV DRIVE 0.75 KW X 5 NOS 3.75 KW
MAT FEED DRIVE 0.75 KW X 3 NOS 2.25 KW
MAT ELEVATOR 0.75 KW X 1 NOS 0.75 KW

2ND STAGE		 ID FAN 1.5 KW X 2 NOS 3 KW
FD FAN 2.2 KW X 1 NOS 2.2 KW
CONV DRIVE 0.75 KW X 1 NOS 0.75 KW

TOTAL 34.7 KW
Heating media req 5 LKS KCAL HR
Dryer Efficiency 70.00%
Over all space require for dryer ( Length x Width x Height _ in mtr) 15 MTR X 4.2 MTR X 4.5 MTR

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