7 TPD Vegetable Dehydration Plant

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Product Description

Vegetable Dehydration Plant - 7 TPD

BASIC REQUIREMENTS FOR VEG DEHYDRATION PLANTS INTALLATION
NO	LIST OF BASIC REQUIREMENTS			1MT-DAY	2MT- DAY	3.5 MT-DAY	5MT-DAY
1	LAND			1000 SQ.MTR	2000 SQ.MTR	3000 SQ.MTR	5000 SQ.MTR
2	CONSTRUCTED AREA			1500 SQ.FT	2500 SQ.FT	4000 SQ.FT	5000 SQ.FT
3	ELECTRIC POWER			100 HP	150 HP	200-250 HP	400 HP
4	MAN POWER -SKILL- UNSKILL			10/12/17	15	15	15-20
5	WATER CONSUMPTION			30000 LTR	50000 LTR	75000 LTR	100000 LTR
(Above information is a tentive based from running industries may be varied on automation and plantconfiguration)

PROCESS FORVEGETABLE DEHYDRATION. RAW MAT CLEANING ! RAW MAT WASHING ! RAW MAT SKIN PILL OFF ! RE WASH OF PILLED MATERIAL -WASHING ! RAW MAT SLICING – OR- CHOPING – OR- DICING ! DRYING- 1 STAGE ! POST DRYING 2 STAGES ! SHORTING-CLEANING- FINISHING-INSPECTION ! FINAL PACKING ! TO STORAGE

LIST OF PRODUCT INPUT TO OUTPUT RATIO
NO	LIST OF PRODUCT					INITIAL MOISTURE %	OUT PUT-RATIO
1	ONION					85-90%	9KG---1KG
2	POTATO					85-90%	9KG---1KG
3	CAROOT					85-90%	9KG---1KG
4	CHILLY					75-80%	8KG--1KG
5	CUMY FLOWER					75-80%	8KG--1KG
6	GARLIC					65-70%	6KG--1KG
7	GINGER					65-70%	6KG--1KG
8	GREEN-RED CHILLY					65-70%	6KG--1KG
9	TINDY					65-70%	6KG--1KG
10	GEEN PEAS					65-70%	6KG--1KG
(Above detail are collect from local area network may be differ to other areas)

LIST OF MACHINERIES REQUIRES- 7000kg-day (3500x2) PLANT CAPACITY
SR NO	MACHINES LIST			MODEL	SIZE	HP	NOS
1	ROUND GRADER AND CLEANER MACHINE			Model-II	D-0.75 x 2.5 Mt	2.2 KW	1 Nos
2	VEGETABLE WASHER MACHINE			Model-II	w-0.9 x 2Mt	2.2 KW	1 Nos
3	SUPPLY ELEVATORE			Model-II	w 0.5 x 2 Mt	1.5 KW	1 Nos
4	VEGETABE- DISH PILLER MACHINE			Model-II	D 1.2 x 0.9 H	2.2 KW X2	2 Nos
5	WASHING TANK			Model-II	1.2 x 1.8 x0. 9mt		1 Nos
6	SUPPLY ELEVEVATOR			Model-II	w 0.45 x 2 Mt	0.75 KW	1 Nos
7	BUFFER STOCK CONTINEOUS HEADER CONVEYOR			Model-II	w 0.6 x 5 Mt	1.5 KW	1 Nos
8	SLICER MACHINE---OR			Model-II	D 0.6	2.2 KW X2	2 Nos
9	CHOPING MACHINE---OR			Model-II	D 0.75 x 0.45 W	2.2 KW	1 Nos
10	DICER MACHINE			Model-II	D 0.6 x 0.25 W	3.7 KW X 2	2 Nos
11	SUPPLY CONVEYOR TO DRYER			Model-II	w 0.5 x 2 Mt	0.75 KW X 2	2 Nos
12	GARLIC_ELEV_DECORDICATOR_GRADER			Model-II	B0.9xD1xw0.9	8.25 KW	1Nos
13	VEGETABLE DRYER WITH CONT BINBELT			Model- III	28.0mt x 4.2 X 5mt	62 KW X 2	2 Nos
14	HOT WATER PACKAGED BOILER_25LK KCALHR			Model-VI	12Lk Kcal Hr	95.5 KW	1 Nos
15	BEEN BOX DRYER			Model-II	2.5 x 1mt	10 X 2.2 KW	10Nos
16	DRY MAT GRADER			Model-II	W 1.2 x 1.8 L	3 KW X 2	2 Nos
17	DRY GARLIC SKIN REMOVING MACHINE			Model-II	D 0.3 x 1.8 L	3.7 KW X 2	2 Nos
18	SHORTING CONVEYOR			Model-II	w 0.75 x 5 Mt	1.5 KW	1 Nos
19	METAL DETECTOR			Model-II		0.75 KW	1 Nos
20	PACKING MACHINE(5-10KG SEALING MC)			Model-II		0.75 KW	1 Nos
					TOTAL	294.2 KW

DRYER TECHNICAL SPECIFICATION CAPACITY-3500 KG DAY X 2 LINES
MODEL			MODEL III
PRODUCT			ONION , GARLIC , POTATO, CHILLEY, GINGER, CAROOT ETC.
CAPACITY			3500 KG DAY
MATERIAL INPUT			1250 KG – HR. INITIAL MOISTURE—85-90%
MOISTURE TO EVAPORATE			1105 KG-HR
HEAT LOAD			10,80,000 KCAL HR
SUJJESTED HEAT EQUIPMENT			12,00,000 K CAL HR
TOTAL DRYING BED AREA			100 SQ.MTR
MATERIAL BED THICKNESS			80-100 MAT THICKNESS
DRYING TIME			4-5 HOURS
1ST STAGE DRYING BED AREA X LAYER			1.5MTR X 10 MTR – 5LAYER---75 SQ.MTR
1ST STAGE WORKING TEMPERATURE			70-80’C
2ND STAGE DRYING BED AREA X LAYER			1.5MTR X 7.5 MTR – 3 LAYER--- 33.75 SQ.MTR
2ND STAGE WORKING TEMPERATURE			45-55’C
POWER	1ST STAGE	ID FAN	11 KW X 5 NOS			55 KW
		CONV DRIVE	0.75 KW X 5 NOS			3.75 KW
		MAT FEED DRIVE	0.75 KW X 3 NOS			2.25 KW
		ELEVATOR DRIVE	0.75 KW X 1 NOS			0.75 KW
	2ND STAGE	ID FAN	1.5 KW X 6 NOS			9.0 KW
		CONV DRIVE	0.75 KW X 3 NOS			2.25 KW
			TOTAL POWER			73 KW
			TOTAL POWER FOR 2 LINES			73 X 2= 146 KW
Heating media req			25 LKS KCAL HR
Dryer Efficiency			0.7
Over all space require for dryer ( Length x Width x Height _ in mtr)			28.5 MTR X 4.2 MTR X 5 MTR