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7 TPD Vegetable Dehydration Plant

7 TPD Vegetable Dehydration Plant

Product Details:

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Product Description

Vegetable Dehydration Plant - 7 TPD

 

BASIC REQUIREMENTS FOR VEG DEHYDRATION PLANTS INTALLATION
NO LIST OF BASIC REQUIREMENTS 1MT-DAY 2MT- DAY 3.5 MT-DAY 5MT-DAY
1 LAND 1000 SQ.MTR 2000 SQ.MTR 3000 SQ.MTR 5000 SQ.MTR
2 CONSTRUCTED AREA 1500 SQ.FT 2500 SQ.FT 4000 SQ.FT 5000 SQ.FT
3 ELECTRIC POWER 100 HP 150 HP 200-250 HP 400 HP
4 MAN POWER -SKILL- UNSKILL 10/12/17 15 15 15-20
5 WATER CONSUMPTION 30000 LTR 50000 LTR 75000 LTR 100000 LTR
(Above information is a tentive based from running industries may be varied on automation and plantconfiguration)

PROCESS FORVEGETABLE DEHYDRATION.


RAW MAT CLEANING
!
RAW MAT WASHING
!
RAW MAT SKIN PILL OFF
!
RE WASH OF PILLED MATERIAL -WASHING
!
RAW MAT SLICING – OR- CHOPING – OR- DICING
!
DRYING- 1 STAGE
!
POST DRYING 2 STAGES
!
SHORTING-CLEANING- FINISHING-INSPECTION
!
FINAL PACKING
!
TO STORAGE

LIST OF PRODUCT INPUT TO OUTPUT RATIO
NO LIST OF PRODUCT INITIAL MOISTURE % OUT PUT-RATIO
1 ONION 85-90% 9KG---1KG
2 POTATO 85-90% 9KG---1KG
3 CAROOT 85-90% 9KG---1KG
4 CHILLY 75-80% 8KG--1KG
5 CUMY FLOWER 75-80% 8KG--1KG
6 GARLIC 65-70% 6KG--1KG
7 GINGER 65-70% 6KG--1KG
8 GREEN-RED CHILLY 65-70% 6KG--1KG
9 TINDY 65-70% 6KG--1KG
10 GEEN PEAS 65-70% 6KG--1KG
(Above detail are collect from local area network may be differ to other areas)

LIST OF MACHINERIES REQUIRES- 7000kg-day (3500x2) PLANT CAPACITY  




SR NO
MACHINES LIST MODEL SIZE HP NOS
1 ROUND GRADER AND CLEANER MACHINE Model-II D-0.75 x 2.5 Mt 2.2 KW 1 Nos
2 VEGETABLE WASHER MACHINE Model-II w-0.9 x 2Mt 2.2 KW 1 Nos
3 SUPPLY ELEVATORE Model-II w 0.5 x 2 Mt 1.5 KW 1 Nos
4 VEGETABE- DISH PILLER MACHINE Model-II D 1.2 x 0.9 H 2.2 KW X2 2 Nos
5 WASHING TANK Model-II 1.2 x 1.8 x0. 9mt
1 Nos
6 SUPPLY ELEVEVATOR Model-II w 0.45 x 2 Mt 0.75 KW 1 Nos
7 BUFFER STOCK CONTINEOUS HEADER CONVEYOR Model-II w 0.6 x 5 Mt 1.5 KW 1 Nos
8 SLICER MACHINE---OR Model-II D 0.6 2.2 KW X2 2 Nos
9 CHOPING MACHINE---OR Model-II D 0.75 x 0.45 W 2.2 KW 1 Nos
10 DICER MACHINE Model-II D 0.6 x 0.25 W 3.7 KW X 2 2 Nos
11 SUPPLY CONVEYOR TO DRYER Model-II w 0.5 x 2 Mt 0.75 KW X 2 2 Nos
12 GARLIC_ELEV_DECORDICATOR_GRADER Model-II B0.9xD1xw0.9 8.25 KW 1Nos
13 VEGETABLE DRYER WITH CONT BINBELT Model- III 28.0mt x 4.2 X 5mt 62 KW X 2 2 Nos
14 HOT WATER PACKAGED BOILER_25LK KCALHR Model-VI 12Lk Kcal Hr 95.5 KW 1 Nos
15 BEEN BOX DRYER Model-II 2.5 x 1mt 10 X 2.2 KW 10Nos
16 DRY MAT GRADER Model-II W 1.2 x 1.8 L 3 KW X 2 2 Nos
17 DRY GARLIC SKIN REMOVING MACHINE Model-II D 0.3 x 1.8 L 3.7 KW X 2 2 Nos
18 SHORTING CONVEYOR Model-II w 0.75 x 5 Mt 1.5 KW 1 Nos
19 METAL DETECTOR Model-II
0.75 KW 1 Nos
20 PACKING MACHINE(5-10KG SEALING MC) Model-II
0.75 KW 1 Nos
   
TOTAL 294.2 KW

DRYER TECHNICAL SPECIFICATION CAPACITY-3500 KG DAY X 2 LINES
MODEL MODEL III
PRODUCT ONION , GARLIC , POTATO, CHILLEY, GINGER, CAROOT ETC.
CAPACITY 3500 KG DAY
MATERIAL INPUT 1250 KG – HR. INITIAL MOISTURE—85-90%
MOISTURE TO EVAPORATE 1105 KG-HR
HEAT LOAD 10,80,000 KCAL HR
SUJJESTED HEAT EQUIPMENT 12,00,000 K CAL HR
TOTAL DRYING BED AREA 100 SQ.MTR
MATERIAL BED THICKNESS 80-100 MAT THICKNESS
DRYING TIME 4-5 HOURS
1ST STAGE DRYING BED AREA X LAYER 1.5MTR X 10 MTR – 5LAYER---75 SQ.MTR
1ST STAGE WORKING TEMPERATURE 70-80’C
2ND STAGE DRYING BED AREA X LAYER 1.5MTR X 7.5 MTR – 3 LAYER--- 33.75 SQ.MTR
2ND STAGE WORKING TEMPERATURE 45-55’C

POWER
1ST STAGE
ID FAN 11 KW X 5 NOS 55 KW
CONV DRIVE 0.75 KW X 5 NOS 3.75 KW
MAT FEED DRIVE 0.75 KW X 3 NOS 2.25 KW
ELEVATOR DRIVE 0.75 KW X 1 NOS 0.75 KW
2ND STAGE

ID FAN 1.5 KW X 6 NOS 9.0 KW
CONV DRIVE 0.75 KW X 3 NOS 2.25 KW

TOTAL POWER 73 KW

TOTAL POWER FOR 2 LINES 73 X 2= 146 KW
Heating media req 25 LKS KCAL HR
Dryer Efficiency 0.7
Over all space require for dryer
( Length x Width x Height _ in mtr)
28.5 MTR X 4.2 MTR X 5 MTR

 


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