BASIC REQUIREMENTS FOR VEG DEHYDRATION PLANTS INTALLATION

NO

LIST OF BASIC REQUIREMENTS

1MT-DAY

2MT- DAY

3.5 MT-DAY

5MT-DAY

1

LAND

1000 SQ.MTR

2000 SQ.MTR

3000 SQ.MTR

5000 SQ.MTR

2

CONSTRUCTED AREA

1500 SQ.FT

2500 SQ.FT

4000 SQ.FT

5000 SQ.FT

3

ELECTRIC POWER

100 HP

150 HP

200-250 HP

400 HP

4

MAN POWER -SKILL- UNSKILL

10/12/17

15

15

15-20

5

WATER CONSUMPTION

30000 LTR

50000 LTR

75000 LTR

100000 LTR

(Above information is a tentive based from running industries may be varied on automation and plantconfiguration)

LIST OF PRODUCT INPUT TO OUTPUT RATIO

NO

LIST OF PRODUCT

INITIAL MOISTURE %

OUT PUT-RATIO

1

ONION

85-90%

9KG---1KG

2

POTATO

85-90%

9KG---1KG

3

CAROOT

85-90%

9KG---1KG

4

CHILLY

75-80%

8KG--1KG

5

CUMY FLOWER

75-80%

8KG--1KG

6

GARLIC

65-70%

6KG--1KG

7

GINGER

65-70%

6KG--1KG

8

GREEN-RED CHILLY

65-70%

6KG--1KG

9

TINDY

65-70%

6KG--1KG

10

GEEN PEAS

65-70%

6KG--1KG

(Above detail are collect from local area network may be differ to other areas)

LIST OF MACHINERIES REQUIRES- 7000kg-day (3500x2) PLANT CAPACITY 

SR NO

MACHINES LIST

MODEL

SIZE

HP

NOS

1

ROUND GRADER AND CLEANER MACHINE

Model-II

D-0.75 x 2.5 Mt

2.2 KW

1 Nos

2

VEGETABLE WASHER MACHINE

Model-II

w-0.9 x 2Mt

2.2 KW

1 Nos

3

SUPPLY ELEVATORE

Model-II

w 0.5 x 2 Mt

1.5 KW

1 Nos

4

VEGETABE- DISH PILLER MACHINE

Model-II

D 1.2 x 0.9 H

2.2 KW X2

2 Nos

5

WASHING TANK

Model-II

1.2 x 1.8 x0. 9mt

1 Nos

6

SUPPLY ELEVEVATOR

Model-II

w 0.45 x 2 Mt

0.75 KW

1 Nos

7

BUFFER STOCK CONTINEOUS HEADER CONVEYOR

Model-II

w 0.6 x 5 Mt

1.5 KW

1 Nos

8

SLICER MACHINE---OR

Model-II

D 0.6

2.2 KW X2

2 Nos

9

CHOPING MACHINE---OR

Model-II

D 0.75 x 0.45 W

2.2 KW

1 Nos

10

DICER MACHINE

Model-II

D 0.6 x 0.25 W

3.7 KW X 2

2 Nos

11

SUPPLY CONVEYOR TO DRYER

Model-II

w 0.5 x 2 Mt

0.75 KW X 2

2 Nos

12

GARLIC_ELEV_DECORDICATOR_GRADER

Model-II

B0.9xD1xw0.9

8.25 KW

1Nos

13

VEGETABLE DRYER WITH CONT BINBELT

Model- III

28.0mt x 4.2 X 5mt

62 KW X 2

2 Nos

14

HOT WATER PACKAGED BOILER_25LK KCALHR

Model-VI

12Lk Kcal Hr

95.5 KW

1 Nos

15

BEEN BOX DRYER

Model-II

2.5 x 1mt

10 X 2.2 KW

10Nos

16

DRY MAT GRADER

Model-II

W 1.2 x 1.8 L

3 KW X 2

2 Nos

17

DRY GARLIC SKIN REMOVING MACHINE

Model-II

D 0.3 x 1.8 L

3.7 KW X 2

2 Nos

18

SHORTING CONVEYOR

Model-II

w 0.75 x 5 Mt

1.5 KW

1 Nos

19

METAL DETECTOR

Model-II

0.75 KW

1 Nos

20

PACKING MACHINE(5-10KG SEALING MC)

Model-II

0.75 KW

1 Nos

TOTAL

294.2 KW

DRYER TECHNICAL SPECIFICATION CAPACITY-3500 KG DAY X 2 LINES

MODEL

MODEL III

PRODUCT

ONION , GARLIC , POTATO, CHILLEY, GINGER, CAROOT ETC.

CAPACITY

3500 KG DAY

MATERIAL INPUT

1250 KG HR. INITIAL MOISTURE85-90%

MOISTURE TO EVAPORATE

1105 KG-HR

HEAT LOAD

10,80,000 KCAL HR

SUJJESTED HEAT EQUIPMENT

12,00,000 K CAL HR

TOTAL DRYING BED AREA

100 SQ.MTR

MATERIAL BED THICKNESS

80-100 MAT THICKNESS

DRYING TIME

4-5 HOURS

1ST STAGE DRYING BED AREA X LAYER

1.5MTR X 10 MTR 5LAYER---75 SQ.MTR

1ST STAGE WORKING TEMPERATURE

70-80C

2ND STAGE DRYING BED AREA X LAYER

1.5MTR X 7.5 MTR 3 LAYER--- 33.75 SQ.MTR

2ND STAGE WORKING TEMPERATURE

45-55C

POWER

1ST STAGE

ID FAN

11 KW X 5 NOS

55 KW

CONV DRIVE

0.75 KW X 5 NOS

3.75 KW

MAT FEED DRIVE

0.75 KW X 3 NOS

2.25 KW

ELEVATOR DRIVE

0.75 KW X 1 NOS

0.75 KW

2ND STAGE

ID FAN

1.5 KW X 6 NOS

9.0 KW

CONV DRIVE

CONV DRIVE

0.75 KW X 3 NOS

2.25 KW

TOTAL POWER

73 KW

TOTAL POWER FOR 2 LINES

73 X 2= 146 KW