
' THE PIONEERS OF BOILER-LESS & ECO-FRIENDLY FOOD DRYING SYSTEMS'
Vegetable Dehydration Plant - 7 TPD
BASIC REQUIREMENTS FOR VEG DEHYDRATION PLANTS INTALLATION | |||||||||
NO | LIST OF BASIC REQUIREMENTS | 1MT-DAY | 2MT- DAY | 3.5 MT-DAY | 5MT-DAY | ||||
1 | LAND | 1000 SQ.MTR | 2000 SQ.MTR | 3000 SQ.MTR | 5000 SQ.MTR | ||||
2 | CONSTRUCTED AREA | 1500 SQ.FT | 2500 SQ.FT | 4000 SQ.FT | 5000 SQ.FT | ||||
3 | ELECTRIC POWER | 100 HP | 150 HP | 200-250 HP | 400 HP | ||||
4 | MAN POWER -SKILL- UNSKILL | 10/12/17 | 15 | 15 | 15-20 | ||||
5 | WATER CONSUMPTION | 30000 LTR | 50000 LTR | 75000 LTR | 100000 LTR | ||||
(Above information is a tentive based from running industries may be varied on automation and plantconfiguration) | |||||||||
PROCESS FORVEGETABLE DEHYDRATION. RAW MAT CLEANING ! RAW MAT WASHING ! RAW MAT SKIN PILL OFF ! RE WASH OF PILLED MATERIAL -WASHING ! RAW MAT SLICING – OR- CHOPING – OR- DICING ! DRYING- 1 STAGE ! POST DRYING 2 STAGES ! SHORTING-CLEANING- FINISHING-INSPECTION ! FINAL PACKING ! TO STORAGE | |||||||||
LIST OF PRODUCT INPUT TO OUTPUT RATIO | |||||||||
NO | LIST OF PRODUCT | INITIAL MOISTURE % | OUT PUT-RATIO | ||||||
1 | ONION | 85-90% | 9KG---1KG | ||||||
2 | POTATO | 85-90% | 9KG---1KG | ||||||
3 | CAROOT | 85-90% | 9KG---1KG | ||||||
4 | CHILLY | 75-80% | 8KG--1KG | ||||||
5 | CUMY FLOWER | 75-80% | 8KG--1KG | ||||||
6 | GARLIC | 65-70% | 6KG--1KG | ||||||
7 | GINGER | 65-70% | 6KG--1KG | ||||||
8 | GREEN-RED CHILLY | 65-70% | 6KG--1KG | ||||||
9 | TINDY | 65-70% | 6KG--1KG | ||||||
10 | GEEN PEAS | 65-70% | 6KG--1KG | ||||||
(Above detail are collect from local area network may be differ to other areas) | |||||||||
LIST OF MACHINERIES REQUIRES- 7000kg-day (3500x2) PLANT CAPACITY | |||||||||
SR NO | MACHINES LIST | MODEL | SIZE | HP | NOS | ||||
1 | ROUND GRADER AND CLEANER MACHINE | Model-II | D-0.75 x 2.5 Mt | 2.2 KW | 1 Nos | ||||
2 | VEGETABLE WASHER MACHINE | Model-II | w-0.9 x 2Mt | 2.2 KW | 1 Nos | ||||
3 | SUPPLY ELEVATORE | Model-II | w 0.5 x 2 Mt | 1.5 KW | 1 Nos | ||||
4 | VEGETABE- DISH PILLER MACHINE | Model-II | D 1.2 x 0.9 H | 2.2 KW X2 | 2 Nos | ||||
5 | WASHING TANK | Model-II | 1.2 x 1.8 x0. 9mt | 1 Nos | |||||
6 | SUPPLY ELEVEVATOR | Model-II | w 0.45 x 2 Mt | 0.75 KW | 1 Nos | ||||
7 | BUFFER STOCK CONTINEOUS HEADER CONVEYOR | Model-II | w 0.6 x 5 Mt | 1.5 KW | 1 Nos | ||||
8 | SLICER MACHINE---OR | Model-II | D 0.6 | 2.2 KW X2 | 2 Nos | ||||
9 | CHOPING MACHINE---OR | Model-II | D 0.75 x 0.45 W | 2.2 KW | 1 Nos | ||||
10 | DICER MACHINE | Model-II | D 0.6 x 0.25 W | 3.7 KW X 2 | 2 Nos | ||||
11 | SUPPLY CONVEYOR TO DRYER | Model-II | w 0.5 x 2 Mt | 0.75 KW X 2 | 2 Nos | ||||
12 | GARLIC_ELEV_DECORDICATOR_GRADER | Model-II | B0.9xD1xw0.9 | 8.25 KW | 1Nos | ||||
13 | VEGETABLE DRYER WITH CONT BINBELT | Model- III | 28.0mt x 4.2 X 5mt | 62 KW X 2 | 2 Nos | ||||
14 | HOT WATER PACKAGED BOILER_25LK KCALHR | Model-VI | 12Lk Kcal Hr | 95.5 KW | 1 Nos | ||||
15 | BEEN BOX DRYER | Model-II | 2.5 x 1mt | 10 X 2.2 KW | 10Nos | ||||
16 | DRY MAT GRADER | Model-II | W 1.2 x 1.8 L | 3 KW X 2 | 2 Nos | ||||
17 | DRY GARLIC SKIN REMOVING MACHINE | Model-II | D 0.3 x 1.8 L | 3.7 KW X 2 | 2 Nos | ||||
18 | SHORTING CONVEYOR | Model-II | w 0.75 x 5 Mt | 1.5 KW | 1 Nos | ||||
19 | METAL DETECTOR | Model-II | 0.75 KW | 1 Nos | |||||
20 | PACKING MACHINE(5-10KG SEALING MC) | Model-II | 0.75 KW | 1 Nos | |||||
TOTAL | 294.2 KW | ||||||||
DRYER TECHNICAL SPECIFICATION CAPACITY-3500 KG DAY X 2 LINES | |||||||||
MODEL | MODEL III | ||||||||
PRODUCT | ONION , GARLIC , POTATO, CHILLEY, GINGER, CAROOT ETC. | ||||||||
CAPACITY | 3500 KG DAY | ||||||||
MATERIAL INPUT | 1250 KG – HR. INITIAL MOISTURE—85-90% | ||||||||
MOISTURE TO EVAPORATE | 1105 KG-HR | ||||||||
HEAT LOAD | 10,80,000 KCAL HR | ||||||||
SUJJESTED HEAT EQUIPMENT | 12,00,000 K CAL HR | ||||||||
TOTAL DRYING BED AREA | 100 SQ.MTR | ||||||||
MATERIAL BED THICKNESS | 80-100 MAT THICKNESS | ||||||||
DRYING TIME | 4-5 HOURS | ||||||||
1ST STAGE DRYING BED AREA X LAYER | 1.5MTR X 10 MTR – 5LAYER---75 SQ.MTR | ||||||||
1ST STAGE WORKING TEMPERATURE | 70-80’C | ||||||||
2ND STAGE DRYING BED AREA X LAYER | 1.5MTR X 7.5 MTR – 3 LAYER--- 33.75 SQ.MTR | ||||||||
2ND STAGE WORKING TEMPERATURE | 45-55’C | ||||||||
POWER | 1ST STAGE | ID FAN | 11 KW X 5 NOS | 55 KW | |||||
CONV DRIVE | 0.75 KW X 5 NOS | 3.75 KW | |||||||
MAT FEED DRIVE | 0.75 KW X 3 NOS | 2.25 KW | |||||||
ELEVATOR DRIVE | 0.75 KW X 1 NOS | 0.75 KW | |||||||
2ND STAGE | ID FAN | 1.5 KW X 6 NOS | 9.0 KW | ||||||
CONV DRIVE | 0.75 KW X 3 NOS | 2.25 KW | |||||||
TOTAL POWER | 73 KW | ||||||||
TOTAL POWER FOR 2 LINES | 73 X 2= 146 KW | ||||||||
Heating media req | 25 LKS KCAL HR | ||||||||
Dryer Efficiency | 0.7 | ||||||||
Over all space require for dryer ( Length x Width x Height _ in mtr) | 28.5 MTR X 4.2 MTR X 5 MTR |
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