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Cornflakes Drying Plant

Cornflakes Drying Plant
Cornflakes Drying Plant
Product Code : CFDP 04 (2000KG/HR)
Product Description

Cornflakes Drying Plant

 

BASIC REQUIREMENTS FOR CORN FLACKS PLANTS INTALLATION
NO LIST OF BASIC REQUIREMENTS 1MT-DAY
1 LAND 3000 SQ.MTR
2 CONSTRUCTED AREA 4500 SQ.FT
3 ELECTRIC POWER 300 HP
4 MAN POWER -SKILL- UNSKILL 43020
5 WATER CONSUMPTION 30000 LTR
(Above information is an tentive based from running industries may be varied on automation and plant configuration)


PROCESS FOR CORN FLACKS PLNAT .

RAW MAT EMERY ROLL GRINDER
!
BOILER(STEAM)
!
COOKER
!
FLAKER
!
DRYING
!
FINALPRODUCT FOR PACKING
l
TO STORAGE
LIST OF MACHINERIES REQUIRES- 2000 KG-DAY PLANT CAPACITY
SR NO MACHINES LIST MODEL KW NOS TOTAL POWER
1 SUPPLY ELEVATORE NA - - -
2 EMERY ROLL GRINDER NA - - -
3 SUPPLY ELEVEVATOR NA - - -
4 COOKER (350KG/HR) Model- 1 2.2 KW 6 Nos. 13.2 KW
5 STEAM BOILER NA 24 KW 1 Nos 24 KW
6 SUPPLY ELEVEVATOR Model- 3 1.5 KW 2 Nos 3.0 KW
7 FLAKER MACHINE ( 800KG\HR) Model- 2 30 KW 3 Nos 90 KW
8 COOLING CONVEYOUR Model- 2 7.5 KW 1 Nos 7.5 KW
9 ROUND SCREEN FOR FLAKES Model - 3 2.2 KW 2 Nos 4.4 KW
10 CORN FLACK DRYER STEAM BASE Model- 7 25.5 KW 1 Nos 25.5 KW
11 SUPPLY ELEVEVATOR Model- 3 1.5 KW 1 Nos 1.5 KW
12 PACKING MACHINE Model- 3 0.75 KW 2 Nos 1.5 KW
.   TOTAL POWER 168.6 KW

Corn Flack Plant Process :

(1)  The hard shell of Corn Grain is removed upto 30 % by grinding with emery roll grinder. Its the same machine which is used in Daal(cereals) plants (moong daal, urad daal, etc.) to remove the outer hard shell of grain. Also we have to clean and sort with the help of Challna (separator)
 
(2)  Now, after grinding and cleaning, approx 70 % product remains. So, its been introduced in Stainless Steel (SS-304 food grade) COOKER. Also, the boiler is filled with water and started to generate Steam which is transferred to cooker through pipelines. In, approx 60 minutes of time, the Corn seed gets cooked and gets moisturized.
 
(3)  Immediately the corn is taken out from cooker and introduced in FLAKER MACHINE . The flaker machine flattens the material by pressing it into set of Chilled cast iron rollers. Now, the material gets flaked .
 
(4)  This flaked material still has moisture in it. So we have to remove uit before packing the product. In order to do that, we have to dry the product. Drying can be done by two methods:-
(a) Spreading the material in an open area so that direct sunlight dries the material. OR
(b) use of DRYER Machine.
 
(5)  Now, after drying, the material is ready to be packed. Your makka poha/ maize flakes is ready now.
FLAKER MACHINE CAP. 2000KG\HR (500kg\hr x 4 NOS.) TECHNICAL SPECIFIATION:
Sr. No Description
1 Body is fabricated from Heavy M.S. plate duly all surface are machined and made stress free
2 It consists of latest state of art technology of Feed Roll System for smooth and continuous feeding of material without overlapping.
3 2 nos. chilled rolls size 600 mm Φ X 1000 mm length balanced with 20 mm chilled depth attached by a Water Tub System to keep extra cooling of rolls by water circulation to make super fine , polished quality.
4 Heavy duty double row spherical self aligned bearing 22330 (FAG - GERMANY) to apply high pressure on rolls having bearing shaft diameter 170 mm.
5 Electric motor 40 HP X 960 RPM X 440 V AC 1 nos. starter and electrical (Customer scope)
6 Single motor driven special device is provided to drive roll to roll by double ‘V’ belt & pulley.
7 2 nos. Hydraulic cylinder and one MOTORIZED HYDRAULIC POWER PACK attached to provide equal and high pressure on both ENDS of rolls.
8 Lower scraper are of high carbon steel plate.(move through Hydraulic Pressure)
9 Main pulley and rolls bearing blocks are in two pieces for easy operation.
10 Full length magnet provided in order to trap foreign particle.
11 Entire body is painted to protect from corrosion and weather effect.
12 Feeding Hopper and Water Cooling system is made of Stainless Steel (SS).
13 A moving challna (separator) is also fitted inside the foundation stand ,below the machine, to clean and move the material out from the bottom of the machine.










DRYER TECHNICAL SPECIFICATION
Model MODEL – IV_FULLY INSULATED-DUAL MODE
Product CORN FLACKS
Capacity 1500 -2000 KG\HR

POWER
Centrifugal Exhaust blower 13.5 kw ( 2.25 kw x 6nos)
Cooling Blower 6.0kw (1.5kw x 4nos)
Conveyor Gear drive 3.75 KW (0.75 KW X 5 NOS.)
Material mixer drive 1.5 KW (0.75 KW X 2 NOS.)
Oscillator Feeder 0.75 KW ( 0.75 KW X 1 NOS )
Total Hp Dryer 25.5 kw
Working temperature 70 – 80 C
Heating media req 6 Lacks Kcal-Hr Hot Air Generator
Drying Bed Area 1.5 mtr x 15mtr + 10Mtr Single Layer COND BELT
No of Layer 5 Layers
Dryer Efficiency 70.00%
Over all space require for dryer
( Length x Width x Height _ in mtr)
30mtr (20.5+10.5 MTR) X 3 MTR X 4.5 MTR
(ALL SPECIFICATION AND DESIGN RIGHT RESERVED BY -OPTYTECH.)










STEAM HOT AIR GENERATOR TECHNICAL SPECIFICATION
Model MODEL – III
Capacity 600000 LKS KCAL HR

POWER
Centrifugal Exhaust blower 24 KW ( 12.0 KW x 2 NOS)
Heat exchanger tube Galvanized Pipe- As per IS 1259 – 40NB – Class Jindal or Tata
Fins x Area GI-DD GRADE- 100 X 75MM @ 6MM PITCH
No of Finned pipe 1mtr length of 400 pipes
Working temperature 90-100 C
Steam Consumption Steam 900 – 950 kghr at 5-7kg pressure.
Dryer Efficiency 70.00%
Over all space require for dryer
( Length x Width x Height _ in mtr)
6.0 MTR x 1.5 MTR X 4 MTR

 


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