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Dehydration Plant - 10TPD

Dehydration Plant - 10TPD

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Vegetable Dehydration Plant - 10TPD

 

LIST OF PRODUCT INPUT TO OUTPUT RATIO
NO LIST OF PRODUCT INITIAL MOISTURE % OUT PUT-RATIO
1 ONION 85-90% 9KG---1KG
2 POTATO 85-90% 9KG---1KG
3 CAROOT 85-90% 9KG---1KG
4 CHILLY 75-80% 8KG--1KG
5 CUMY FLOWER 75-80% 8KG--1KG
6 GARLIC 65-70% 6KG--1KG
7 GINGER 65-70% 6KG--1KG
8 GREEN-RED CHILLY 65-70% 6KG--1KG
9 TINDY 65-70% 6KG--1KG
10 GEEN PEAS 65-70% 6KG--1KG
(Above detail are collect from local area network may be differ to other areas)      

LIST OF MACHINERIES REQUIRES- 10000 KG-DAY PLANT CAPACITY
SR NO MACHINES LIST MODEL SIZE HP NOS
1 ROUND GRADER AND CLEANER MACHINE Model-II D-0.75 x 2.5 Mt 2.2 KW 2Nos
2 VEGETABLE WASHER MACHINE Model –II w-0.9 x 2Mt 2.2 KW 2Nos
3 SUPPLY ELEVATORE Model- II w 0.5 x 2 Mt 1.5 KW 2Nos
4 VEGETABE- DISH PILLER MACHINE Model- II D 1.2 x 0.9 H 2.2 KW 2Nos
5 WASHING TANK
1.2 x 1.8 x0. 9mt
2 Nos
6 SUPPLY ELEVEVATOR Model- II w 0.45 x 2 Mt 0.75 KW 2Nos
7 BUFFER STOCK CONTINEOUS HEADER CONVEYOR Model- II w 0.6 x 5 Mt 1.5 KW 2Nos
8 SLICER MACHINE---OR Model- II D 0.6 2.2 KW 2Nos
9 CHOPING MACHINE---OR Model- II D 0.75 x 0.45 W 2.2 KW 2Nos
10 DICER MACHINE Model- II D 0.6 x 0.25 W 3.7 KW 2Nos
11 SUPPLY CONVEYOR TO DRYER Model- II w 0.5 x 2 Mt 0.75 KW 2Nos
12 GARLIC_ELEV_DECORDICATOR_GRADER3 Model-II B0.9 xD 1xw0.9 8.25 KW 2 Nos
13 VEGETABLE DRYER_ Model- IV 45.0mt x 4.2 X 6 mt 127 KW 1 Nos
14 BEEN BOX DRYER Model-II 2.5 x 1mt 6X2.2 KW 6Nos
15 DRY MAT GRADER Model-II W 1.2 x 1.8 L 3 KW 2Nos
16 DRY GARLIC SKIN REMOVING MACHINE Model-II D 0.3 x 1.8 L 3.7 KW 2Nos
17 SHORTING CONVEYOR Model- II w 0.75 x 5 Mt 1.5 KW 2Nos
18 METAL DETECTOR Model- I
0.75 KW 2Nos
19 PACKING MACHINE(5-10KG SEALING MC) Model- I
0.75 KW 2Nos
   
DRYER TECHNICAL SPECIFICATION CAPACITY-10000 KG DAY
MODEL MODEL -VI
PRODUCT ONION ,GARLIC, RED- GREEN CHILLEY, ETC.
CAPACITY 10000 KG DAY – 500 KG-HR-- @ 8-10% FINAL MOISTURE
MATERIAL INPUT 2500 KG – HR. INITIAL MOISTURE—78-80%
MOISTURE TO EVAPORATE 2000 KG-HR
HEAT LOAD 18,00,000 KCAL HR
SUGGESTED HEAT EQUIPMENT 20,00,000 K CAL HR
TOTAL DRYING BED AREA 300 SQ.MTR
MATERIAL BED THICKNESS 70—80MM MAT THICKNESS
DRYING TIME 4-5 HOURS
1ST STAGE DRYING BED AREA X LAYER 2.0 MTR X 20 MTR – 5LAYER--- 200 SQ.MTR
1ST STAGE WORKING TEMPERATURE 70-80’C
2ND STAGE DRYING BED AREA X LAYER 2.0 MTR X 15 MTR – 3 LAYER--- 90 SQ.MTR
2ND STAGE WORKING TEMPERATURE 45-55’C

POWER		 1ST STAGE
 ID FAN 11.0 KW X 8 NOS 88 KW
CONV DRIVE 1.5 KW X 5 NOS 7.5 KW
MAT FEED DRIVE 0.75 KW X 3 NOS 2.25 KW
ELEVATOR DRIVE 1.5 KW X 1 NOS 1.5 KW
2ND STAGE

 ID FAN 2.2 KW X 10 NOS 22 KW
CONV DRIVE 1.5 KW X 3 NOS 4.5 KW

TOTAL 126 KW
POWER CONSUMPTION 60% OF CONNECTED LOAD
HEAT CONSUMPTION 18 LACKS KCAL HR – APX-600KGHR FUEL CONSUMPTION

SOLID FUEL- WOOD (GCV-2400KCAL/KG)
Dryer Efficiency 0.7
Over all space require for dryer ( Length x Width x Height _ in mtr) (25.5+2+17.5) 45 MTR X 4.2 MTR X 6 MTR

 


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