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Vegetable Dehydration Plant 10TPD (5TPD x 2 lines)

Vegetable Dehydration Plant 10TPD (5TPD x 2 lines)
Vegetable Dehydration Plant 10TPD (5TPD x 2 lines)
Product Code : VDP - 10TPD 2Lines
Product Description

Vegetable Dehydration Plant 10TPD (5TPD x 2 lines)

 

 

BASIC REQUIREMENTS FOR VEG DEHYDRATION PLANTS INTALLATION
No LIST OF BASIC REQUIREMENTS 1MT-DAY 2MT- DAY 3.5 MT-DAY 5MT-DAY
1 LAND 1000 SQ.MTR 2000 SQ.MTR 3000 SQ.MTR 5000 SQ.MTR
2 CONSTRUCTED AREA 1500 SQ.FT 2500 SQ.FT 4000 SQ.FT 5000 SQ.FT
3 ELECTRIC POWER 100 HP 150 HP 200-250 HP 400 HP
4 MAN POWER -SKILL- UNSKILL 10/12/17 15 15 15-20
5 WATER CONSUMPTION 30000 LTR 50000 LTR 75000 LTR 100000 LTR
(Above information is an tentive based from running industries may be varied on automation and plant configuration)  

PROCESS FOR VEGETABLE DEHYDRATION.

RAW MAT CLEANING
!
RAW MAT WASHING
!
RAW MAT SKIN PILL OFF
!
RE WASH OF PILLED MATERIAL -WASHING
!
RAW MAT SLICING – OR- CHOPING – OR- DICING
!
DRYING- 1 STAGE
!
POST DRYING 2 STAGES
!
SHORTING-CLEANING- FINISHING-INSPECTION
!
FINAL PACKING
l
TO STORAGE

LIST OF PRODUCT INPUT TO OUTPUT RATIO
No LIST OF PRODUCT INITIAL MOISTURE % OUT PUT-RATIO
1 ONION 85-90% 9KG---1KG
2 POTATO 85-90% 9KG---1KG
3 CAROOT 85-90% 9KG---1KG
4 CHILLY 75-80% 8KG--1KG
5 CUMY FLOWER 75-80% 8KG--1KG
6 GARLIC 65-70% 6KG--1KG
7 GINGER 65-70% 6KG--1KG
8 GREEN-RED CHILLY 65-70% 6KG--1KG
9 TINDY 65-70% 6KG--1KG
10 GEEN PEAS 65-70% 6KG--1KG
(Above detail are collect from local area network may be differ to other areas)  

LIST OF MACHINERIES REQUIRES- 5000 KG-DAY PLANT CAPACITY




SR NO
MACHINES LIST




1 ROUND GRADER AND CLEANER MACHINE MODEL SIZE HP TOTAL HP NOS
2 VEGETABLE WASHER MACHINE Model-II D-0.75 x 2.5 Mt 2.2 KW 2.2 KW 1 Nos
3 SUPPLY ELEVATORE Model –II w-0.9 x 2Mt 2.2 KW X 2 4.4 KW 2 Nos
4 VEGETABE- DISH PILLER MACHINE Model- II w 0.5 x 2 Mt 1.5 KW X 2 3 KW 2 Nos
5 WASHING TANK Model- II D 1.2 x 0.9 H 2.2 KW X 2 4.4 KW 2 Nos
6 SUPPLY ELEVEVATOR
1.2 x 1.8 x0. 9mt

1 Nos
7 BUFFER STOCK CONTINEOUS HEADER CONVEYOR Model- II w 0.45 x 2 Mt 0.75 KW 0.75 KW 1 Nos
8 SLICER MACHINE---OR Model- II w 0.6 x 5 Mt 1.5 KW 1.5 KW 1 Nos
9 CHOPING MACHINE---OR Model- II D 0.6 2.2 KW X2 4.4 KW 2 Nos
10 DICER MACHINE Model- II D 0.75 x 0.45 W 2.2 KW 2.2 KW 1 Nos
11 SUPPLY CONVEYOR TO DRYER Model- II D 0.6 x 0.25 W 3.7 KW X 2 7.4 KW 2 Nos
12 GARLIC_ELEV_DECORDICATOR_GRADER Model- II w 0.5 x 2 Mt 0.75 KW X 2 1.5 KW 2 Nos
13 VEGETABLE DRYER_WITH CONT BEEN BELT Model-II B0.9 xD 1xw0.9 8.25 KW 8.25 KW 1Nos
14 HOT WATER PACKAGED BOILER Model- IV 34.0mt x 4.2 X 5mt 87 KW X 2 174 KW 2 Nos
15 BEEN BOX DRYER Model-VI 15Lk Kcal Hr 48.7 KW 48.7 KW 1 Nos
16 DRY MAT GRADER Model-II 2.5 x 1mt 2.2 KW X 12 26.4 KW 12 Nos
17 DRY GARLIC SKIN REMOVING MACHINE Model-II W 1.2 x 1.8 L 3 KW X 2 6 KW 2 Nos
18 SHORTING CONVEYOR Model-II D 0.3 x 1.8 L 3.7 KW X 2 7.4 KW 2 Nos
19 METAL DETECTOR Model- II w 0.75 x 5 Mt 1.5 KW X 2 3 KW 2 Nos
20 PACKING MACHINE(5-10KG SEALING MC) Model- I
0.75 KW X 2 1.5 KW 2 Nos
    Model- I
0.75 KW X 2 1.5 KW 2 Nos







TOTAL
308.5 KW










DRYER TECHNICAL SPECIFICATION CAPACITY- 5000 KG DAY (5 TPD X 2 LINES)
MODEL MODEL-V
PRODUCT CAROOT, POTATO, GARLIC, CHILLEY, ETC& UN-REAP FRUITS.
CAPACITY 5000 KG DAY- 250 KG-HR--FINAL MOISTURE 8-10%
MATERIAL INPUT 1250 KG – HR. INITIAL MOISTURE—78-80%
MOISTURE TO EVAPORATE 1000 KG-HR
HEAT LOAD 13,00,000 KCAL HR @ 70% DRYER EFFICIENCY
SUJJESTED HEAT EQUIPMENT 15,00,000 K CAL HR
TOTAL DRYING BED AREA 150 SQ.MTR
MATERIAL BED THICKNESS 70-80MM MAT THICKNESS
DRYING TIME 4-5 HOURS
1ST STAGE DRYING BED AREA X LAYER 1.5MTR X 15 MTR – 5LAYER---112 SQ.MTR
1ST STAGE WORKING TEMPERATURE 70-80’C
2ND STAGE DRYING BED AREA X LAYER 1.5MTR X 10 MTR – 3 LAYER--- 45 SQ.MTR
2ND STAGE WORKING TEMPERATURE 45-55’C

POWER
1ST STAGE
ID FAN 11 KW X 6 NOS 66 KW
CONV DRIVE 0.75 KW X 5 NOS 3.75 KW
MAT FEED DRIVE 0.75 KW X 3 NOS 2.25 KW
ELEVATOR DRIVE 0.75 KW X 1 NOS 0.75 KW
2ND STAGE
ID FAN 1.5 KW X 8 NOS 12 KW
CONV DRIVE 0.75 KW X 3 NOS 2.25 KW

TOTAL 87 KW
HEAT CONSUMPTION 30,00,000 K CAL \HR
Dryer Efficiency 0.7

Over all space require for dryer
( Length x Width x Height _ in mtr)
(20.5 + 1.5 + 12.5) 34.5 MTR X 3.8 MTR X 5 MTR

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