10 TPD Vegetable Dehydration Plant

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Product Description

Vegetable Dehydration Plant 10 TPD (5TPD x 2 lines)

BASIC REQUIREMENTS FOR VEG DEHYDRATION PLANTS INTALLATION
No	LIST OF BASIC REQUIREMENTS			1MT-DAY	2MT- DAY	3.5 MT-DAY	5MT-DAY
1	LAND			1000 SQ.MTR	2000 SQ.MTR	3000 SQ.MTR	5000 SQ.MTR
2	CONSTRUCTED AREA			1500 SQ.FT	2500 SQ.FT	4000 SQ.FT	5000 SQ.FT
3	ELECTRIC POWER			100 HP	150 HP	200-250 HP	400 HP
4	MAN POWER -SKILL- UNSKILL			10/12/17	15	15	15-20
5	WATER CONSUMPTION			30000 LTR	50000 LTR	75000 LTR	100000 LTR
(Above information is an tentive based from running industries may be varied on automation and plant configuration)
PROCESS FOR VEGETABLE DEHYDRATION. RAW MAT CLEANING ! RAW MAT WASHING ! RAW MAT SKIN PILL OFF ! RE WASH OF PILLED MATERIAL -WASHING ! RAW MAT SLICING – OR- CHOPING – OR- DICING ! DRYING- 1 STAGE ! POST DRYING 2 STAGES ! SHORTING-CLEANING- FINISHING-INSPECTION ! FINAL PACKING l TO STORAGE

LIST OF PRODUCT INPUT TO OUTPUT RATIO
No	LIST OF PRODUCT			INITIAL MOISTURE %		OUT PUT-RATIO
1	ONION			85-90%		9KG---1KG
2	POTATO			85-90%		9KG---1KG
3	CAROOT			85-90%		9KG---1KG
4	CHILLY			75-80%		8KG--1KG
5	CUMY FLOWER			75-80%		8KG--1KG
6	GARLIC			65-70%		6KG--1KG
7	GINGER			65-70%		6KG--1KG
8	GREEN-RED CHILLY			65-70%		6KG--1KG
9	TINDY			65-70%		6KG--1KG
10	GEEN PEAS			65-70%		6KG--1KG
(Above detail are collect from local area network may be differ to other areas)

LIST OF MACHINERIES REQUIRES- 5000 KG-DAY PLANT CAPACITY
SR NO	MACHINES LIST
1	ROUND GRADER AND CLEANER MACHINE		MODEL	SIZE	HP	TOTAL HP	NOS
2	VEGETABLE WASHER MACHINE		Model-II	D-0.75 x 2.5 Mt	2.2 KW	2.2 KW	1 Nos
3	SUPPLY ELEVATORE		Model –II	w-0.9 x 2Mt	2.2 KW X 2	4.4 KW	2 Nos
4	VEGETABE- DISH PILLER MACHINE		Model- II	w 0.5 x 2 Mt	1.5 KW X 2	3 KW	2 Nos
5	WASHING TANK		Model- II	D 1.2 x 0.9 H	2.2 KW X 2	4.4 KW	2 Nos
6	SUPPLY ELEVEVATOR			1.2 x 1.8 x0. 9mt			1 Nos
7	BUFFER STOCK CONTINEOUS HEADER CONVEYOR		Model- II	w 0.45 x 2 Mt	0.75 KW	0.75 KW	1 Nos
8	SLICER MACHINE---OR		Model- II	w 0.6 x 5 Mt	1.5 KW	1.5 KW	1 Nos
9	CHOPING MACHINE---OR		Model- II	D 0.6	2.2 KW X2	4.4 KW	2 Nos
10	DICER MACHINE		Model- II	D 0.75 x 0.45 W	2.2 KW	2.2 KW	1 Nos
11	SUPPLY CONVEYOR TO DRYER		Model- II	D 0.6 x 0.25 W	3.7 KW X 2	7.4 KW	2 Nos
12	GARLIC_ELEV_DECORDICATOR_GRADER		Model- II	w 0.5 x 2 Mt	0.75 KW X 2	1.5 KW	2 Nos
13	VEGETABLE DRYER_WITH CONT BEEN BELT		Model-II	B0.9 xD 1xw0.9	8.25 KW	8.25 KW	1Nos
14	HOT WATER PACKAGED BOILER		Model- IV	34.0mt x 4.2 X 5mt	87 KW X 2	174 KW	2 Nos
15	BEEN BOX DRYER		Model-VI	15Lk Kcal Hr	48.7 KW	48.7 KW	1 Nos
16	DRY MAT GRADER		Model-II	2.5 x 1mt	2.2 KW X 12	26.4 KW	12 Nos
17	DRY GARLIC SKIN REMOVING MACHINE		Model-II	W 1.2 x 1.8 L	3 KW X 2	6 KW	2 Nos
18	SHORTING CONVEYOR		Model-II	D 0.3 x 1.8 L	3.7 KW X 2	7.4 KW	2 Nos
19	METAL DETECTOR		Model- II	w 0.75 x 5 Mt	1.5 KW X 2	3 KW	2 Nos
20	PACKING MACHINE(5-10KG SEALING MC)		Model- I		0.75 KW X 2	1.5 KW	2 Nos
			Model- I		0.75 KW X 2	1.5 KW	2 Nos
				TOTAL		308.5 KW

DRYER TECHNICAL SPECIFICATION CAPACITY- 5000 KG DAY (5 TPD X 2 LINES)
MODEL			MODEL-V
PRODUCT			CAROOT, POTATO, GARLIC, CHILLEY, ETC& UN-REAP FRUITS.
CAPACITY			5000 KG DAY- 250 KG-HR--FINAL MOISTURE 8-10%
MATERIAL INPUT			1250 KG – HR. INITIAL MOISTURE—78-80%
MOISTURE TO EVAPORATE			1000 KG-HR
HEAT LOAD			13,00,000 KCAL HR @ 70% DRYER EFFICIENCY
SUJJESTED HEAT EQUIPMENT			15,00,000 K CAL HR
TOTAL DRYING BED AREA			150 SQ.MTR
MATERIAL BED THICKNESS			70-80MM MAT THICKNESS
DRYING TIME			4-5 HOURS
1ST STAGE DRYING BED AREA X LAYER			1.5MTR X 15 MTR – 5LAYER---112 SQ.MTR
1ST STAGE WORKING TEMPERATURE			70-80’C
2ND STAGE DRYING BED AREA X LAYER			1.5MTR X 10 MTR – 3 LAYER--- 45 SQ.MTR
2ND STAGE WORKING TEMPERATURE			45-55’C
POWER	1ST STAGE	ID FAN	11 KW X 6 NOS		66 KW
		CONV DRIVE	0.75 KW X 5 NOS		3.75 KW
		MAT FEED DRIVE	0.75 KW X 3 NOS		2.25 KW
		ELEVATOR DRIVE	0.75 KW X 1 NOS		0.75 KW
	2ND STAGE	ID FAN	1.5 KW X 8 NOS		12 KW
		CONV DRIVE	0.75 KW X 3 NOS		2.25 KW
			TOTAL		87 KW
HEAT CONSUMPTION			30,00,000 K CAL \HR
Dryer Efficiency			0.7
Over all space require for dryer ( Length x Width x Height _ in mtr)			(20.5 + 1.5 + 12.5) 34.5 MTR X 3.8 MTR X 5 MTR